winding-wires

Enamelled Copper Wires are used in the construction of electrical machines such as motors, generators, transformers, house hold appliances, auto-electrical, electrical hand tools, refrigeration (hermetic) motors, fans, switchgears, coils and relays, ballastsand other applications which require tight coils of wire. We manufacture a complete range of wires from 0.08mm to 5 mm in diameter in all nonferrous metals (copper, aluminum, brass, Copper Clad Aluminum etc) with various options of primary insulations ranging from 105⁰C to 220⁰C.

Modern magnet wire typically uses one or more different composition layers of enamel film insulation, providing a tough, continuous insulating layer. Magnet wire insulating films use different applications requiring different qualities use the insulation type such as polyvinyl formal (Formvar), Polyurethane, Polyamide, Polyester, Polyester-Polyimide, Polyamide-Polyimide (or Amide-Imide), and Polyimide. Polyimide insulated magnet wire is capable of operating at up to 250 °C. Completed windings are often vacuum impregnated with an insulating varnish to improve insulation and long-term reliability of the winding.

Packing Details

Usha Condutors make Enamelled Round Wiring Wires are supplied on plastic spools.
These spools are generally according to specifications:

  • IEC 60264-2-2: Specification for Cylindrical Barrelled plastic spools, returnable type.
  • IEC 60264-3-2: Specification for Taper Barrelled plastic spools, returnable type.
  • Indian equivalent Cylindrical Barrelled plastic spools, non-returnable type.

Cylindrical Barrelled Spools

Packing One

Size Range (mm)
  • 5.000 to 0.500
  • 0.500 to 0.350
  • 0.350 to 0.200
  • 0.200 to 0.080

Packing Two

IEC 60264-2-2
(Cylindrical Barrelled Spools)
(Refer figure 1)
  • 355, 250 & 200
  • 355, 250, 200 & 160
  • 250, 200, 160 & 125
  • 250, 200, 160 & 125

Packing Three

Indian Equivalent Spools
(Refer figure 4)
  • 500, 250 mm
  • 250 & 160
  • 250, 160 & 125
  • 250, 160 & 125

Taper Barrelled Spools

Packing One

Size Range (mm)
  • 5.000 to 0.500
  • 0.500 to 0.350
  • 0.350 to 0.200
  • 0.200 to 0.080

Packing Two

IEC 60264-3-2
(Taper Barrelled Spools)
(Refer figure 2)
  • 200/315, 250/400, 315/500, 400/630 & 500/800
  • 200/315, 250/400, 315/500 & 400/630
  • 200/315, 250/400, 315/500 & 400/630

Packing Three

As per JIS Spools
(Refer figure 3)
  • PT-25, PT-20, PT-15, PT-10
  • PT-15, PT-10 & PT-4

Other Spools available on request.